Hardening vs. Tempering — What's the Difference?
By Urooj Arif & Fiza Rafique — Updated on March 9, 2024
Hardening increases the hardness and strength of steel through heating and rapid cooling, whereas tempering reduces brittleness and increases toughness by reheating hardened steel to a lower temperature and then cooling it.
Difference Between Hardening and Tempering
Table of Contents
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Key Differences
Hardening involves heating steel to a high temperature, above its critical point, and then quickly cooling it, often in water or oil. This process changes the steel's microstructure, resulting in increased hardness and strength. On the other hand, tempering is a heat treatment process applied to hardened steel. It involves reheating the steel to a temperature below the critical point and then cooling it, which adjusts the properties of the hardened steel, reducing its brittleness and enhancing its toughness.
The purpose of hardening is to maximize the steel's mechanical strength and wear resistance, making it suitable for applications requiring durability, such as cutting tools and machinery parts. Tempering, however, aims to strike a balance between hardness and flexibility, making the steel less prone to cracking under stress, which is crucial for structural components that must withstand impact and varying loads.
The temperature and cooling rates in hardening are critical for achieving the desired hardness level. Too rapid cooling can lead to excessive brittleness, while insufficient cooling may result in inadequate hardening. In tempering, the temperature and duration of heating are carefully controlled to achieve the desired combination of hardness, strength, and ductility, depending on the steel's intended use.
Hardening can significantly increase the steel's susceptibility to cracking and failure under impact or shock. Tempering addresses this drawback by imparting a degree of plasticity and toughness, making the material more resilient under dynamic or cyclic loading conditions.
Both hardening and tempering are essential steps in the heat treatment of steel, often used in conjunction to tailor the mechanical properties of steel for specific applications. The sequence and parameters of these processes determine the final characteristics of the steel, influencing its performance in real-world applications.
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Comparison Chart
Primary Goal
Increase hardness and strength
Reduce brittleness, increase toughness
Process
Heating above critical point and rapid cooling
Reheating hardened steel to below critical point, then cooling
Effect on Microstructure
Transforms structure to martensite
Adjusts martensitic structure to reduce stresses
Applications
Tools, wear-resistant components
Structural parts, springs, fasteners
Temperature Range
Above critical temperature
Below critical temperature, typically 150°C to 650°C
Cooling Method
Rapid (water, oil, or air)
Slow, controlled cooling
Resulting Properties
High strength, wear resistance
Balanced strength, toughness, and ductility
Compare with Definitions
Hardening
Involves rapid cooling to transform the steel's structure.
Hardening was achieved by quenching the steel in oil.
Tempering
A heat treatment process following hardening.
Tempering the steel reduced its brittleness while maintaining its hardness.
Hardening
A heat treatment process to increase steel's hardness.
The blade underwent hardening to enhance its edge retention.
Tempering
Involves controlled reheating and cooling.
The steel was reheated to 500°C during tempering and then slowly cooled.
Hardening
Results in a martensitic structure.
The hardening process created a martensitic microstructure, increasing the steel's strength.
Tempering
Enhances the ductility and toughness of steel.
Tempering made the spring steel both tough and flexible.
Hardening
Can make steel brittle if not tempered.
After hardening, the metal was very hard but also more brittle.
Tempering
Adjusts the properties of hardened steel.
The tempering process improved the steel's toughness, making it less prone to cracking.
Hardening
Used for components requiring high wear resistance.
Hardening is essential for manufacturing durable cutting tools.
Tempering
Crucial for parts subjected to dynamic loads.
Structural components are tempered to withstand varying stresses.
Hardening
The act or process of becoming hard or harder.
Tempering
To modify by the addition of a moderating element; moderate
"temper its doctrinaire logic with a little practical wisdom" (Robert H. Jackson).
Hardening
Something that hardens, as a substance added to iron to yield steel.
Tempering
To bring to a desired consistency, texture, hardness, or other physical condition by blending, admixing, or kneading
Temper clay.
Paints that had been tempered with oil.
Hardening
Gradual exposure of plants to cold weather.
Tempering
To harden or strengthen (metal or glass) by application of heat or by heating and cooling.
Hardening
Present participle of harden
Tempering
To strengthen through experience or hardship; toughen
Soldiers who had been tempered by combat.
Hardening
The process by which something hardens.
Tempering
(Music) To adjust (the pitch of an instrument) to a temperament.
Hardening
That which hardens, such as a material used for converting the surface of iron into steel.
Tempering
To be or become tempered.
Hardening
Making hard or harder.
Tempering
A state of mind or emotion; disposition
An even temper.
Hardening
That which hardens, as a material used for converting the surface of iron into steel.
Tempering
Calmness of mind or emotions; composure
Lose one's temper.
Hardening
Abnormal hardening or thickening of tissue
Tempering
A tendency to become easily angry or irritable
A quick temper.
Hardening
The process of becoming hard or solid by cooling or drying or crystallization;
The hardening of concrete
He tested the set of the glue
Tempering
Anger; rage
A fit of temper.
Hardening
The act of making something harder (firmer or tighter or more compact)
Tempering
A characteristic general quality; tone
Heroes who exemplified the medieval temper.
The politicized temper of the 1930s.
Tempering
The condition of being tempered.
Tempering
The degree of hardness and elasticity of a metal, chiefly steel, achieved by tempering.
Tempering
A modifying substance or agent added to something else.
Tempering
(Archaic) A middle course between extremes; a mean.
Tempering
Present participle of temper
Tempering
The act by which something is tempered.
Tempering
The process of giving the requisite degree of hardness or softness to a substance, as iron and steel; especially, the process of giving to steel the degree of hardness required for various purposes, consisting usually in first plunging the article, when heated to redness, in cold water or other liquid, to give an excess of hardness, and then reheating it gradually until the hardness is reduced or drawn down to the degree required, as indicated by the color produced on a polished portion, or by the burning of oil.
Tempering
Hardening something by heat treatment
Tempering
Moderating by making more temperate
Common Curiosities
Can steel be used just after hardening?
While hardened steel has high hardness, it's usually too brittle for most applications and requires tempering to improve toughness.
What determines the temperature for tempering?
The tempering temperature is determined by the desired balance of mechanical properties, such as toughness, ductility, and residual hardness.
How does the cooling rate affect the hardening process?
The cooling rate during hardening affects the steel's microstructure; rapid cooling forms a hard martensitic structure, while slower cooling may result in less hard phases.
Why is hardening followed by tempering?
Hardening is followed by tempering to reduce the brittleness introduced during hardening, achieving a balance between hardness and toughness.
What happens if tempering is not done properly?
Improper tempering can lead to inadequate toughness, excessive hardness, or residual stresses, compromising the steel's performance.
Can the hardness of steel be controlled during tempering?
Yes, the final hardness can be adjusted by controlling the tempering temperature and duration, with higher temperatures generally leading to lower hardness.
Is tempering always necessary after hardening?
While not all hardened steels are tempered, tempering is often necessary to reduce brittleness and improve the material's practical usability.
Can tempering be repeated if the desired properties are not achieved?
Yes, tempering can be repeated to fine-tune the mechanical properties, but this may also depend on the specific steel composition and previous heat treatments.
Are there materials other than steel that can be hardened and tempered?
While hardening and tempering are most commonly associated with steel, some other alloys and metals can also undergo similar heat treatment processes.
How does the size of the component affect hardening and tempering?
The size and thickness can influence heat treatment by affecting heating and cooling rates, which in turn impact the development of microstructures and properties.
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Written by
Urooj ArifUrooj is a skilled content writer at Ask Difference, known for her exceptional ability to simplify complex topics into engaging and informative content. With a passion for research and a flair for clear, concise writing, she consistently delivers articles that resonate with our diverse audience.
Co-written by
Fiza RafiqueFiza Rafique is a skilled content writer at AskDifference.com, where she meticulously refines and enhances written pieces. Drawing from her vast editorial expertise, Fiza ensures clarity, accuracy, and precision in every article. Passionate about language, she continually seeks to elevate the quality of content for readers worldwide.